Explore our premium grade customized automatic cladding systems and components engineered for industrial excellence.
In modern high-stress industrial environments, component wear, abrasion, and corrosion represent some of the most significant sources of unplanned machinery downtime and replacement costs. As a premier Custom Plasma Spray Welding Manufacturer, we leverage Plasma Transferred Arc (PTA) cladding and advanced laser surfacing systems to engineer protective coatings that dramatically extend the operational lifecycle of critical machinery parts.
Unlike conventional welding methods that merely melt a filler wire onto the substrate, PTA (Plasma Transferred Arc) cladding utilizes a constricted, high-density plasma arc as a heat source. This process melts both the surface of the base metal and the injected alloy powder (such as stellite, nickel-base alloys, or tungsten carbide composites). The results include:
By customizing these systems for industries like valve manufacturing, petroleum machinery, and mining picks, we ensure that operators achieve maximum surface density and wear protection tailored to their exact chemical and mechanical needs.
Shanghai Duomu has been a leading manufacturer and exporter of PTA cladding machines and laser cladding systems for more than ten years. Backed by a strong technical background and our independent R&D team, we develop, produce, and sell highly stable plasma cladding systems. Our engineering principles emphasize thermal optimization, digital PLC parameter control, and robust mechanical structures designed for round-the-clock industrial usage.
Our dedicated technical department is equipped to engineer custom systems for large-scale remanufacturing projects. The welding machines we manufacture feature stable, highly repeatable performance capable of maintaining efficient long-term operations. We offer complete industrial system solutions, from multi-axis robotic integration to custom-configured powder feeders and multi-bore torches, ensuring our global clients receive specialized turn-key installations.
We configure system components to meet specific industrial environments, ensuring optimal metallurgic performance.
6-axis articulating arm units coupled with custom planar positioning tables. Ideal for intricate geometries such as turbine blades, valves, and mining drill bits.
Precision gas-carrier powder feeders with dual-chamber designs to ensure a steady, anti-clogging flow of tungsten carbide or stellite alloys during long surfacing runs.
Our internal research led to torches optimized for deep internal bores, flat surfacing, and double-gantry systems. They run cooler, minimizing wear-part replacement.
Our PTA cladding and laser hardening systems are optimized for critical wear parts across major global industries.
Sourcing your surface engineering equipment from our manufacturing facility in Shanghai offers unmatched financial, technical, and operational advantages. By integrating raw material sourcing, automated machining, and software customization under a single roof, we pass substantial cost efficiencies down to our global clients.
We recognize that global procurement demands rigorous alignment with local regulations. Our plasma spray welding and cladding equipment complies with crucial international directives:
High-resolution look at our custom-configured laser and plasma cladding hardware solutions built to spec.
See how our PTA welding and cladding technology functions in the field to optimize performance and slash downtime.
"The PTA Welding Valve Application Guide is not just a process choice for valve manufacturers facing high wear, high corrosion, and high-temperature erosion working conditions, but also a key path to improving product competitiveness. As industries such as petrochemical and water power demand tighter safety margins, using Duomu's PTA systems has allowed us to hit 0% failure rates on our ball valve overlays."
"In industries such as mining, cement, power generation, steelmaking, chemical processing, and biomass energy, screw conveyors are often regarded as auxiliary equipment. However, maintenance data shows that they are among the most frequent causes of unplanned production downtime. Integrating the DH6-LC501-B06 automatic cladding system saved us over $120,000 in annual maintenance."
"In Plasma Transferred Arc (PTA) hardfacing, achieving a high-quality overlay is not only about selecting the right alloy powder or optimizing welding parameters. One of the most critical factors that directly affects overlay performance is the dilution rate. Controlling dilution determines whether the alloy preserves its wear resistance properties on the surface."
"In industries such as Oil & Gas, Mining, Power Generation, Cement, and Heavy Equipment Manufacturing, hardfacing is no longer just a repair process. It has become a critical technology directly related to equipment lifespan, downtime costs, maintenance frequency, and process throughput under aggressive environmental duress."
"In industries such as oil & gas, petrochemical, power generation, mining, and marine engineering, industrial valves are constantly exposed to severe operating conditions including high pressure, extreme temperatures, corrosive media, abrasive wear, and sand erosion. The customized PTA overlays from Shanghai Duomu resist these elements flawlessly."
Get professional insights on PTA technology, dilution rates, customization, and deployment configurations.
Examine our secondary product line featuring heavy-duty gantry systems, bore torches, and precision powder feeders.
For inquiries about our products, customized parameters, or complete industrial hardfacing solutions, please contact us. Our engineering team will respond within 24 hours.
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