High-Quality DNC2000 Planar plasma surfacing system Manufacturer, Supplier

This set of PTA welding automatic system composed of three parts, included plasma power supply, control console and tooling, mainly for the PTA welding the work piece in shape of flat, such as blade, harvest bade, hammer mill blade, brake valve, gate valve, valve plate and so on.

Product Description

Plasma Power Supply & Equipment Design

The plasma power supply is the knock-out product with a bunch of the patent certificates, especially with the CE certificates from Austria. The design is humanize which the colour would be customized as you wish. Except for this, it would be with the communication with tooling. The cooling system located inside is for plasma torch, which the panel would dead lock and the plasma power supply halt when some faults happened that keep our safe substantially. The tooling is manufactured as well. It has done according to ergonomic design.

The excellent material is applied, which make sure it is durable service and well-engineered. such as the guide slide, driver, actuator. Of course, it would be updated as your requirement. It is very friendly use as well as concise design.

Advanced Control Console & Operation

The control console is a terse design which the electricity cabinet built inside. And the control soft would be optional, such as the CNC or PLC, or it would be compatible with both of them. It is very friendly use. Only you would input the programming, it would be running by itself that eases greatly the intense labor.

The walking mechanism is driven by imported linear guide rail, precision worm gear reducer and stepping motor, with small transmission clearance, high rigidity, stable and reliable operation and convenient integration.

In summarize: The whole looks tidy and pleased, less occupied space and high performance and high yield, save the amount of powder, diminish the cost of human resource. Here are a great deal of favorable comments on this set of PTA welding automatic system. Most of our customers are add-on purchase quarter or annual.

Key Benefits of the System
  • High degree of automation, welding process automation.
  • The results show that the alloy layer is metallurgical bonding with the workpiece substrate, and the bonding strength is high.
  • The surfacing speed is fast and the dilution rate is low; The dilution ratio of powder plasma arc surfacing can be controlled within 5% - 10% or less.
  • The surfacing layer has compact structure and beautiful appearance; The surfacing process is easy to realize efficient automatic production, improve labor productivity and reduce labor intensity.
  • It is suitable for surfacing and surface repair of plane products.
Configuration & Specifications
Configuration Items Model and Brand Description of Main Parameters
Transverse fixed arm suspension beam Research and control stepping motor Effective stroke 1900mm
Welding torch lifting mechanism Research and control stepping motor Effective stroke 150 mm
Walking base Research and control stepping motor Effective stroke 2300mm
Arc voltage tracking Multi wood integration -
Current communication 485 communication -
Working platform Customized -
Console Two axis CNC system programming, equipped with hand-held button control box.
Reference footprint 3600mm * 3400mm * 1900mm
Frequently Asked Questions
Q: What safety features are integrated into the plasma power supply?
A: The system includes a built-in cooling system for the plasma torch. In the event of an operational fault, the control panel automatically deadlocks and the plasma power supply halts immediately to ensure maximum operator safety.
Q: Which control system options are supported by the PTA welding console?
A: The control console features a built-in electricity cabinet with flexible control software choices. Customers can choose between CNC, PLC, or a system compatible with both, supporting automated operations once the program is input.
Q: What is the dilution ratio range for this powder plasma arc surfacing process?
A: The dilution ratio of the powder plasma arc surfacing can be efficiently controlled and minimized within a range of 5% - 10% or even less, ensuring high welding productivity.
Q: How does the walking mechanism ensure high precision?
A: The walking mechanism is driven by an imported linear guide rail, a precision worm gear reducer, and a stepping motor. This configuration guarantees small transmission clearance, high rigidity, and stable, reliable performance.
Q: What type of applications is this PTA welding automatic system suitable for?
A: The system is designed specifically for the surfacing and surface repair of plane/flat products, achieving a strong metallurgical bond between the alloy layer and the workpiece substrate.

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