High-Quality Independently Research And Develop Plasma Surfacing Torch 300 Supplier, Factory

Plasma arc is the torch makes gas to ionize to form an arc (also called compressed arc) between cathode and cold nozzle or between cathode and work piece. When the arc passes through the hole of the water-cooled nozzle, it is cooled by the cold air flow and the hole wall of the water-cooled nozzle. The cross-sectional area of the arc column is reduced due to increase the density of charged particles and the intensity of electric field through compression effect of thermal, mechanical and self-magnetic. This compressed arc is called plasma arc which has high temperature, heat concentration, good thermal stability and controllability.

Product Description

Technical Specifications
Mode DJPT30018-HQ
Main Arc Water-electricity integration
Tungsten electrode-Workpiece Negative-Positive
Mode of Tungsten 4.8
Arc Voltage 90V
Welding Current 30-300A (80% temporary load rate)
Pilot Arc Water-electricity integration
Tungsten-Nozzle Negative-Positive
Pilot Arc Current 3-20A (100% temporary load rate)
Mode Powder feeding Aggregate
Volume Powder feeding Max. 150g/Min
Gas Powder feeding 1.0-3.0L/min
Type Powder Alloy Powder
Size Powder 70-200um
Passage Powder feeding Double gas passage
Cooling Circular cooling
Ion gas 0.5-6L/min
Shield gas 5-25L/min
Nozzle Cooling Water cooling directly
Diameter Nozzle 3.0-5.0 mm
Length Cable 5 m (customized available)
Torch Components Structure
Plasma Surfacing Torch 300A Decomposition
Back cap
Tungsten electrode clip
Tungsten electrode
Torch body
Shield gas ring
Powder hole ring
Water hole ring
Central ring
Nozzle
Locking ring
Shielding cover
Key Component Descriptions
Nozzle: The Core of the PTA Welding Torch

The powder feeding hole is interspersed inside the nozzle, allowing the powder to feed into the plasma arc without interference, completing the powder cladding. The channel of circulating cooling water is opened on the nozzle, providing effective cooling and reducing the temperature of the nozzle hole wall.

As gas enters the spray gun air chamber under pressure, it moves closer to the cooler hole wall where its ionization degree drops. This close, cold gas layer remains basically non-ionized neutral gas, forming an insulating and heat-insulating neutral gas flow layer between the arc and the hole wall. Consequently, the arc current is forced to concentrate at the center of the gas ionization zone, achieving optimal shrinkage of the arc.

Central Ring

Keeps the center hole of the copper nozzle concentric with the tungsten electrode to ensure stable arc pathing and consistency during operation.

Frequently Asked Questions (FAQ)
What are the main components of the plasma surfacing torch 300A?

The torch is decomposed into the back cap, tungsten electrode clip, tungsten electrode, torch body, shield gas ring, powder hole ring, water hole ring, central ring, nozzle, locking ring, and shielding cover.

What is the role of the nozzle in PTA welding?

The nozzle acts as the core of the PTA welding torch. It contains internal powder feeding holes that allow powder to be fed into the plasma arc without interference, facilitating smooth cladding.

How does the cooling system protect the nozzle from overheating?

The nozzle is cooled directly via a circulating cooling water channel. This reduces the temperature of the nozzle hole wall and helps form an insulating layer of neutral gas between the arc and the wall, preventing thermal damage.

What function does the central ring perform?

The central ring ensures that the center hole of the copper nozzle remains perfectly concentric with the tungsten electrode, maintaining precise alignment.

What type of powder feeding specifications does the DJPT30018-HQ model support?

It supports aggregate alloy powder feeding with a powder size of 70-200um, a gas powder feeding rate of 1.0-3.0L/min, and a maximum volume of 150g/Min via a double gas passage.

What are the electrical parameters of this plasma surfacing torch?

It features a welding current range of 30-300A with an 80% temporary load rate, an arc voltage of 90V, and a pilot arc current of 3-20A with a 100% temporary load rate.

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