Adopts imported linear guide rails driven by stepping motors, ensuring small transmission clearance, high rigidity, stable operation, and easy system integration.
Enables full automation of the welding process, resulting in highly efficient automatic production, improved labor productivity, and reduced operator workload.
The alloy layer forms a strong metallurgical bond directly with the workpiece substrate, providing exceptional bonding strength and joint integrity.
Delivers high-speed surfacing capability with a low dilution rate. The dilution ratio of powder plasma arc surfacing is precisely controlled within 5% - 10% or lower.
Produces a dense, compact structure with an excellent aesthetic surface appearance, optimizing the overall quality of the finished workpiece.
Features a highly integrated architectural design, making the entire equipment easy to transport, relocate, and deploy across different work settings.
Fully equipped with auxiliary systems including workspace lighting, exhaust fan, and a mobile shading protective door to ensure user safety and comfort.
Ideally suited for processing various picks along with small-to-medium-sized round shaft workpieces.
| Configuration Items | Model Specifications | Description of Main Parameters |
|---|---|---|
| Transverse mechanism motor | Stepping motor | Effective stroke: 350mm |
| Lifting column motor | Stepping motor | Effective stroke: 250mm |
| Spindle rotating motor | Servo motor | Rotation speed: 0.01 r/min ~ 10 r/min |
| Welding longitudinal adjustment | Manual mechanisms | Manual rotary fine adjustment |
| Three jaw chuck | K11-130C | Clamping range: 10 - 130 mm |
| Arc voltage tracking | Integrated tracking unit | Automatic online adjustment |
| Current communication | 485 communication link | Automatic adjustment of current and powder feeding |
| Touch screen | 7-inch display | Model: tk6071iq |
| Control system | PLC controller | High-performance FX series |
| Control panel | Integrated interface | Directly integrated on the equipment shell |
| Reference footprint | 2000mm * 2000mm * 800mm | |
The mechanical walking mechanism utilizes imported linear guide rails driven by high-performance stepping motors. This combination offers small transmission clearance, high rigidity, and stable, reliable operations.
The dilution ratio of the powder plasma arc surfacing process can be precisely controlled and maintained within a range of 5% - 10% or lower.
This equipment is highly optimized and suitable for pick workpieces as well as various small and medium-sized round shaft workpieces.
The system is controlled using a high-performance FX series PLC system. It features an integrated 7-inch touch screen (model tk6071iq) mounted on the equipment shell for convenient user operation.
The equipment features an integrated structure for easy mobility. It is fully equipped with built-in workspace lighting, an exhaust fan, and a mobile shading protective door to ensure user comfort and safety.
The overall reference footprint for setup and placement of the equipment is approximately 2000mm * 2000mm * 800mm.