China DJC-LC305 Automatic cutting picks plasma cladding equipment Manufacturer, Factory

The mechanical walking mechanism adopts imported linear guide rail, driven by stepper motor, with small transmission clearance, high rigidity, stable and reliable operation and convenient integration.

Product Description

Key Features & Technical Advantages

Precision Walking Mechanism

Adopts imported linear guide rails driven by stepping motors, ensuring small transmission clearance, high rigidity, stable operation, and easy system integration.

High Process Automation

Enables full automation of the welding process, resulting in highly efficient automatic production, improved labor productivity, and reduced operator workload.

Excellent Metallurgical Bonding

The alloy layer forms a strong metallurgical bond directly with the workpiece substrate, providing exceptional bonding strength and joint integrity.

Fast Surfacing & Low Dilution

Delivers high-speed surfacing capability with a low dilution rate. The dilution ratio of powder plasma arc surfacing is precisely controlled within 5% - 10% or lower.

Compact & Aesthetic Layer

Produces a dense, compact structure with an excellent aesthetic surface appearance, optimizing the overall quality of the finished workpiece.

Integrated & Mobile Structure

Features a highly integrated architectural design, making the entire equipment easy to transport, relocate, and deploy across different work settings.

Humanized Auxiliary Equipment

Fully equipped with auxiliary systems including workspace lighting, exhaust fan, and a mobile shading protective door to ensure user safety and comfort.

Broad Applicability

Ideally suited for processing various picks along with small-to-medium-sized round shaft workpieces.

Technical Parameters & Configuration
Configuration Items Model Specifications Description of Main Parameters
Transverse mechanism motor Stepping motor Effective stroke: 350mm
Lifting column motor Stepping motor Effective stroke: 250mm
Spindle rotating motor Servo motor Rotation speed: 0.01 r/min ~ 10 r/min
Welding longitudinal adjustment Manual mechanisms Manual rotary fine adjustment
Three jaw chuck K11-130C Clamping range: 10 - 130 mm
Arc voltage tracking Integrated tracking unit Automatic online adjustment
Current communication 485 communication link Automatic adjustment of current and powder feeding
Touch screen 7-inch display Model: tk6071iq
Control system PLC controller High-performance FX series
Control panel Integrated interface Directly integrated on the equipment shell
Reference footprint 2000mm * 2000mm * 800mm
Frequently Asked Questions (FAQ)
What type of guide rails and motors does the mechanical walking mechanism use?

The mechanical walking mechanism utilizes imported linear guide rails driven by high-performance stepping motors. This combination offers small transmission clearance, high rigidity, and stable, reliable operations.

What is the control range of the dilution ratio for powder plasma arc surfacing?

The dilution ratio of the powder plasma arc surfacing process can be precisely controlled and maintained within a range of 5% - 10% or lower.

What workpieces are best suited for this welding equipment?

This equipment is highly optimized and suitable for pick workpieces as well as various small and medium-sized round shaft workpieces.

How is the equipment controlled, and what is the interface size?

The system is controlled using a high-performance FX series PLC system. It features an integrated 7-inch touch screen (model tk6071iq) mounted on the equipment shell for convenient user operation.

What are the safety and humanized design features of this system?

The equipment features an integrated structure for easy mobility. It is fully equipped with built-in workspace lighting, an exhaust fan, and a mobile shading protective door to ensure user comfort and safety.

What is the reference physical size and footprint of the unit?

The overall reference footprint for setup and placement of the equipment is approximately 2000mm * 2000mm * 800mm.

Related Products