China Laser cladding of plane gantry Manufacturer, Manufacturers

Laser cladding technology is to use high energy laser beam (104-106w / cm2) to irradiation on the metal surface, synchronous melting, expansion and solidification, on the substrate surface with a layer of material with special physical, chemical or mechanical properties, thus forming a new dilution rate, very low alloy layer, compensate for the performance of the original substrate material, according to the product performance requirements, heat resistance, wear resistance, resistance, corrosion resistance, fatigue resistance or light, electric, magnetic properties of the surface layer. Laser cladding technology is a new technology with high benefit, which can prepare a high-performance alloy surface on the cheap metal substrate without affecting the essence of the matrix, reduce the cost, and save the precious and rare metal materials.

Product Description

01. Fast Cooling Speed

Fast cooling speed (up to 10⁶ ℃ / s), belongs to the fast solidification process, easy to get the fine crystal organization or produce an equilibrium state can not get the new phase, such as unstable phase, amorphous state.

02. Metallurgical Combination

The cladding layer and the substrate are strong metallurgical combination or interface diffusion combination, low dilution rate, strong controllability, according to the needs to control the welding focal length, control the depth of welding melting, and then control the dilution rate of welding.

03. Small Thermal Impact

The laser cladding reinforcement repair parts have small thermal impact, small deformation, only surface dissolution in the processing process, and the thermal impact area of the base is small, generally between 0.1-0.5mm.

04. High Binding Strength

The matrix and cladding material are metallurgical combined, and the binding strength is comparable to the base material.

05. Dense Cladding Layer

The thickness and hardness range of the cladding layer is large, and the cladding layer is dense, with no pores, slag clips, cracks and other defects, and the hardness of the cladding layer can reach 18-60HRC.

06. Flexible Powder Selection

There are almost no restrictions on powder selection, melting high melting alloy on the low melting metal surface.

07. Long-Distance Transmission

Laser is suitable for long-distance transmission, and large parts can be repaired on site.

08. Non-Contact Welding

Laser cladding has the characteristics of non-contact welding, for some, groove, deep hole cladding welding.

09. Handheld & Flexible

Handheld cladding is flexible, and complex shape parts can be repaired smoothly, without the trouble of programming or automation.

Frequently Asked Questions
Q: How fast is the cooling speed of laser cladding?

A: Laser cladding achieves a very fast cooling speed of up to 10⁶ ℃ / s. This fast solidification process makes it easy to obtain a fine crystal organization or produce non-equilibrium states like unstable phases and amorphous states.

Q: How strong is the bond between the cladding layer and the substrate?

A: The matrix and the cladding material form a strong metallurgical combination or interface diffusion combination, providing a binding strength comparable to the base material with a low dilution rate.

Q: Does laser cladding cause severe thermal deformation?

A: No. Laser cladding reinforcement and repair parts have small thermal impact and small deformation. Processing only causes surface dissolution, and the thermal impact area of the base is small, generally between 0.1-0.5mm.

Q: What are the characteristics of the cladding layer's thickness and hardness?

A: The cladding layer has a large thickness and hardness range. The layer itself is dense with no defects like pores, slag clips, or cracks, and the hardness can reach 18-60HRC.

Q: Are there any restrictions on materials used for laser cladding?

A: There are almost no restrictions on powder selection. High melting point alloys can be melted onto low melting point metal surfaces.

Q: Can large or complex shapes be repaired on site?

A: Yes. The laser is suitable for long-distance transmission, allowing large parts to be repaired on-site. The process supports non-contact welding for grooves and deep holes, and handheld cladding is flexible enough to repair complex shape parts without programming or automation.

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