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High-Quality Affordable Plasma Transfer Arc Surfacing Torch 160 Factory, Factories
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High-Quality Affordable Plasma Transfer Arc Surfacing Torch 160 Factory, Factories
The plasma surfacing torch is the core component of the whole set of surfacing equipment. Various pipelines of water, electricity, gas and powder are collected on the gun body.Through it, a plasma arc with certain compression characteristics is generated, and the alloy powder is sent into the plasma arc column and welded on the workpiece.
The performance of the surfacing gun greatly affects the deposition rate, powder utilization rate, surfacing layer quality and process stability. The 160A plasma surfacing gun is a general-purpose plasma powder surfacing gun designed to deliver outstanding results.
Key Design & Structural Components
The 160A plasma surfacing gun consists of three main parts:
Upper gun body: Used to fix and install the tungsten electrode, and connect the water and electric connectors.
Lower gun body: Used to fix and install the nozzle, constitute the water cooling cavity of the nozzle, and connect the joints of the water, electricity, gas, and powder pipelines.
Insulator: Ensures that the upper and lower gun bodies are insulated, while connecting and fixing them securely.
The protective gas of the gun body completes the gas diffusion inside the gun body to form a uniform protection. Additionally, the powder feeding pipeline is independently embedded in the gun body to better realize the independence and smoothness of the powder feeding system.
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One-Piece Die-Casting: The gun body is made of one piece of die-casting, which provides superior insulation and sealing, ensuring high stability and safety during the surfacing process.
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High Performance & Efficiency: Delivers high surfacing welding efficiency, excellent post-welding quality, and an extended nozzle service life.
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Flexible Operation: Small, convenient, and easy to replace. It is fully compatible with manual, semi-automatic, and automatic welding systems.
System Components
The exploded view of the plasma surfacing gun includes the following components: rear cap, tungsten pole clamp, tungsten pole, gun body, protective gas apron, powder hole apron, water hole apron, centering ring, nozzle, locking ring, and protective cover.
Frequently Asked Questions
Q: What is the composition of the 160A plasma surfacing gun?
The gun consists of three primary parts: the upper gun body (for the tungsten electrode and water/electric connectors), the lower gun body (for the nozzle, cooling cavity, and pipelines), and the insulator which secures and insulates the structures.
Q: What are the welding current capabilities of the PT16013-HQ?
The welding current range is 3-160A with an 80% temporary load rate. The pilot arc current range is 3-20A with a 100% temporary load rate.
Q: What type and size of powder is compatible with this gun?
It is designed for Alloy Powder with a size ranging between 70-200um. The powder feeding volume goes up to a maximum of 50g/Min.
Q: How is the nozzle cooled during operation?
The nozzle features direct water cooling combined with a circular cooling system to maintain safe working temperatures and extend the nozzle's service life.
Q: Can this surfacing gun be used in automated systems?
Yes, its flexible design allows it to be used in manual, semi-automatic, and automatic welding configurations.
Q: What are the advantages of the one-piece die-casting design?
The one-piece die-cast design provides enhanced insulation, improved sealing, and reliable safety and stability throughout the surfacing process.
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